In the ever-evolving world of foodservice, efficient cold storage solutions are crucial for maintaining product quality and meeting customer demands. Wagner Foodservice, a growing food reseller in Maryland, faced the challenge of expanding their frozen storage space. This case study highlights how an innovative approach and ThermalRite solutions helped Wagner Foodservice achieve their goals.
The Challenge
Wagner Foodservice needed to expand their warehouse space to accommodate increasing demand. The expansion area had to be built into an incline of land, requiring a unique and practical solution, particularly with the addition of a below-grade freezer box. The main challenge was to ensure that the new flooring of the walk-in freezer was level with the existing warehouse floor, allowing for smooth forklift movement. Additionally, managing water freeze was complex and critical due to the below-grade installation, necessitating a solution to prevent frost heave and maintain optimal operational conditions.
The Solution
The client chose ThermalRite by Everidge due to their capability to meet the height requirements and their exceptional single span walls and ceilings, which can extend up to 25 feet in length. The solution involved several key components:
- Freeze Heave Protection: An innovative system to manage water away from the freezer was designed to prevent freeze-related foundation issues typically seen in areas with below-freezing outdoor temperatures.
- Insulated Panels: 5” foam rail walls and ceilings to enhance the R-factor and maintain consistent freezer temperature control.
- Heated Concrete Slab: The concrete slab was heated and incorporated state-of-the-art frost heave protection to maintain structural integrity.
Implementation
The project was successfully implemented with the following specifications:
- Building Type: Foodservice Warehouse
- Project Type: Panel Freezer Addition
- Year of Install: 2024
- Size: 143’ x 25’ x 24’
- Number of Sq. Feet: 3,575
- General Contractor: Brown Contracting
- Local Sales Representative: Schmid-Wilson Group
- Everidge Regional Sales Manager: Marshall Brown
Conclusion
The successful implementation of this well-thought-out design allowed Wagner Foodservice to expand their warehouse space efficiently, ensuring smooth operations for current demand and future growth.
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For more information about Everidge and their cold storage solutions, visit www.everidge.com or contact them at [email protected].
